超声波清洗机的传感器是超声波产品的核心,机电设备尤为重要。它将电箱的高频和高压电源转换为高频机械振动,功率输出可达数千瓦。因此,其稳定性和功率输出对整机的运行性能非常重要,也是设备中有价值的部分。整个设备价值的关键。
The sensor of ultrasonic cleaning machine is the core of ultrasonic products, and electromechanical equipment is particularly important. It converts the high-frequency and high-voltage power supply of the electric box into high-frequency mechanical vibration, and the power output can reach several kilowatts. Therefore, its stability and power output are very important to the operation performance of the whole machine, and they are also valuable parts of the equipment. The value of the whole equipment is the key.
1.可以从超声波清洗器的制造过程和外观中识别出来;它直接反映了公司对产品质量的重视,具有良好技术和外观的产品质量自然会更好。而且,设计过程直接影响产品质量。
It can be identified from the manufacturing process and appearance of the ultrasonic cleaner; it directly reflects the company's attention to product quality, and the product with good technology and appearance will naturally have better quality. Moreover, the design process directly affects the product quality.
2.可根据超声波清洗机的工艺设计和材料进行识别,但需要对换能器材料有较好的了解和丰富的经验。设计是否合理取决于材料的选择。材料的质量直接影响产品的质量。光版复制不一定可行。不同于相同规格材料的来源,质量也有很大差异。
2. It can be identified according to the process design and material of the ultrasonic cleaning machine, but it needs to have a good understanding and rich experience of the material of the energy exchanger. Whether the design is reasonable or not depends on the choice of materials. The quality of materials directly affects the quality of products. Optical copy is not necessarily feasible. Different from the sources of materials of the same specifications, the quality also varies greatly.
3.参数检测;检测传感器参数是否与电箱参数匹配,是否能达到理想效果。
3. Parameter detection: to detect whether the sensor parameters match the electrical box parameters and whether the ideal effect can be achieved.
4.车载测试:
4. On board test:
(1)功率输出测试;它可以检测传感器与电箱之间的匹配,并能反映电箱输出功率和传感器负载。模带的工作效果越大,功率输出越好。
(1) Power output test: it can detect the matching between the sensor and the electric box, and can reflect the output power of the electric box and the load of the sensor. The greater the working effect of the tape, the better the power output.
(2)稳定性试验(模拟老化试验);具有额定负载的测试箱和传感器的功率输出稳定性。
(2) Stability test (simulated aging test); power output stability of test box and sensor with rated load.
(3)过载运行试验;测试产品质量的稳定性和寿命。该测试仅需要在额定负载下连续运行8小时。目前,没有这样的东西(我公司除外)。
(3) Overload operation test; test the stability and life of product quality. The test only needs to run continuously for 8 hours under rated load. At present, there is no such thing in China (except our company).
由于我们的产品质量差,我们经不起考验。测试在不到几十分钟内报废。但它仍可用于塑料焊接机约一年。自产品改进以来,该测试公司增加了产品。
Because of the poor quality of our products, we can't stand the test. The test was scrapped in less than a few minutes. But it can still be used in plastic welding machines for about a year. Since product improvement, the testing company has added products.
它直接反映了传感器的稳定性和寿命。因此,可以根据测试结果改进产品质量。在塑料焊接机上,可以承受此测试的传感器的短使用寿命可达五年以上。在超声波清洗机产品之前,只有美国产品才能达到它。
It directly reflects the stability and life of the sensor. Therefore, the product quality can be improved according to the test results. On the plastic welding machine, the shortest service life of the sensor that can withstand this test can reach more than five years. Before the ultrasonic cleaning machine products, only American products can achieve it.