全自动超声波清洗机和很多机器一样，在组装成成品之前都是一个个的零部件，经过工人的安装加工后，才成为一台外观时尚的清洗机，那么一台设备在出厂前都需要做哪些安装调试呢？下面全自动超声波清洗机厂家给大家介绍下。

Like many machines, the automatic ultrasonic cleaning machine is composed of parts and components before being assembled into finished products. After installation and processing by workers, it becomes a fashionable cleaning machine. What installation and debugging should be done before the equipment leaves the factory? The following automatic ultrasonic cleaning machine manufacturers to introduce to you.

1、全自动超声波清洗机安装预备

1. Installation Preparation of automatic ultrasonic cleaning machine

把全自动超声波清洗机所需胶接的超声波换能器(配好对的)、缸体、网垫、胶水等预备好。

Prepare the ultrasonic transducer, cylinder block, mesh pad and glue for automatic ultrasonic cleaning machine.

2、喷沙

2. Sand jetting

把全自动超声波清洗机所需胶接的超声波换能器、缸体停止喷沙处置，喷沙胶接面应尽量毛，喷沙使用30目的金刚沙，沙子必须坚持枯燥并常常挑选(每次放入沙箱时都要挑选)，喷沙时紧缩空气的压力应≥6KG，并经过气源处置器除湿后的高压空气。

The ultrasonic transducer and cylinder body of the automatic ultrasonic cleaning machine shall be stopped from sand spraying. The bonding surface of sand spraying shall be as rough as possible. 30 mesh emery shall be used for sand spraying. The sand must be dry and often selected (each time it is put into the sandbox). The pressure of compressed air during sand blasting shall be no less than 6kg, and the high-pressure air after dehumidification by air source disposal device shall be conducted.

3、清洗

3. Cleaning

把喷好沙的缸体和全自动超声波清洗机超声波换能器停止清洗，换能器先用甲醇停止清洗，把外表的沙子等灰尘除掉，再用丙酮停止漂洗;缸体先用水冲、再用酸洗后冲洗洁净，凉干后再用甲醇和丙酮各停止一次漂洗，网垫用≤30目厚度≤0.15的不锈钢网异样清洗洁净(有条件时电解处置)备用。

Stop cleaning the sand sprayed cylinder block and the ultrasonic transducer of the automatic ultrasonic cleaning machine. First, stop cleaning the transducer with methanol, remove the sand and other dust on the surface, and then stop rinsing with acetone; The cylinder block shall be washed with water, then washed with acid pickling, and then rinsed with methanol and acetone after cooling and drying. The mesh pad shall be cleaned with stainless steel mesh with thickness ≤ 30 mesh and thickness ≤ 0.15 (electrolytic treatment if possible) for standby.

4、烘干、预热

4. Drying and preheating

把清洗好的超声波换能器和缸体及网垫放入烘箱停止烘干，烘干为60℃-80℃烘干2小时后冷却到40℃左右时停止胶接。在一切胶接预备任务做好后，配好胶水(常温)充沛谐和后疾速停止胶接。

Put the cleaned ultrasonic transducer, cylinder block and mesh pad into the oven to stop drying. Dry at 60 ℃ - 80 ℃ for 2 hours, and then stop bonding when cooling to about 40 ℃. After all the bonding preparation tasks are done well, glue (room temperature) is fully harmonious and then quickly stop bonding.

5、胶接

5. Bonding

把处置好的全自动超声波清洗机缸体放在胶接平板上放好，并用丙酮在胶接处用棉布再擦拭一遍。把处置好的超声波换能器胶接面用丙酮再用棉布再擦试一遍。后预热1-2分钟。(每次配置的胶水不能太多，以一次胶接20-30头为准)胶水配置为5G/头、比例为1：0.4(胶粘剂比固化剂、应尽量准确)。把缸体和超声波换能器冷却到40℃左右时停止胶接，胶接时辨别在缸体和超声波换能器上平均涂上胶水，两头放上网布，然后用力压紧，胶接速度要快，每次配置胶水后胶接日子不要超越10分钟上(要求预备任务做的充沛)。胶完后停止加压处置。

Put the cylinder body of the automatic ultrasonic cleaning machine on the bonding plate, and wipe it again with acetone and cotton cloth. Use acetone to clean the bonding surface of ultrasonic transducer and then wipe it again with cotton cloth. Preheat for 1-2 minutes. (the glue should not be too much each time, and 20-30 heads should be glued at one time). The glue configuration should be 5g / head and the ratio should be 1:0.4 (the adhesive should be more accurate than curing agent). When the cylinder block and ultrasonic transducer are cooled to about 40 ℃, the bonding shall be stopped. During bonding, glue shall be evenly applied to the cylinder block and ultrasonic transducer, and the two ends shall be placed with a mesh cloth, and then the bonding speed shall be fast. The bonding time shall not exceed 10 minutes after each glue configuration (sufficient preparation tasks are required). Stop pressurization after glue is finished.

6、固化

6. Curing

把胶好的缸体放入无尘烘箱停止固化，固化温度一次加温为40-50℃固化30分钟后，二次加温到60-70℃固化30分钟后再三次加温到80℃固化2小时后自然固化24小时后检测连线。固化加温用程控智能温控仪控制。

Put the glued cylinder block into a dust-free oven to stop curing. The curing temperature is set at 40-50 ℃ for 30 minutes, then heated to 60-70 ℃ for 30 minutes, and then heated to 80 ℃ for 2 hours for three times, and then cured naturally for 24 hours. Then the connection line is detected. The curing heating is controlled by a program-controlled intelligent temperature controller.

7、检测

7. Detection

全自动超声波清洗机对固化好的超声波换能器停止检测，每个换能器(60W、22、25、28KHZ)的胶接阻抗约在250Ω左右，不能超越300Ω，并对换能器特性停止检测(不能有杂波)，同个缸体上的超声波换能器阻抗值应尽量接近分歧，不能超越均匀值的20%(约±50Ω)，对不契合要求的超声波换能器撤除重新胶接。

The full-automatic ultrasonic cleaning machine stops testing the solidified ultrasonic transducers. The bonding impedance of each transducer (60W, 22, 25, 28kHz) is about 250 Ω, which can not exceed 300 Ω, and stop testing the characteristics of the transducer (without clutter). The impedance value of ultrasonic wave transducer on the same cylinder block should be close to the difference as far as possible, and should not exceed 20% (about ± 50 Ω) of the uniform value, which does not meet the requirements The ultrasonic transducer was removed and re bonded.