现在超声波清洗机已经采用全新的技术方案了,不仅操作简单方便,而且清洗能力和各方面技术水平都有很大的提高。那么
碳氢清洗机有哪些优势呢?我们从以下三个方面来分析:
Now the ultrasonic cleaning machine has adopted a new technical scheme, which is not only simple and convenient to operate, but also has greatly improved the cleaning ability and technical level in all aspects. What are the advantages of hydrocarbon cleaning machine? We analyze from the following three aspects:
排除工件表面和孔隙中的空气,提高清洗效果
Eliminate the air in the surface and pores of the workpiece to improve the cleaning effect
顾名思义“真空”就是排除清洗过程中的空气。在传统清洗中,清洗效果不理想常常是因为盲孔、粗糙表面和细小缝隙中的空气不能排出,影响清洗剂的浸润,产生清洗盲区。
As the name implies, "vacuum" is to eliminate the air in the cleaning process. In traditional cleaning, the unsatisfactory cleaning effect is often due to the fact that the air in the blind hole, rough surface and small gap cannot be discharged, which affects the infiltration of cleaning agent and produces a cleaning blind area.
应用碳氢清洗机后,可使部件表面、缝隙和盲孔内的空气全部排出,使清洗剂完全浸入工件的每个部位,使工件的各个部位都达到好的清洗效果。对于构造复杂、盲孔较深的工件,通过两次以上的抽真空和排气过程,也可以将空气全部排出。所以在真空状态下,清洗效果要比常压下更好。
After the application of the hydrocarbon cleaning machine, the air on the surface, gap and blind hole of the parts can be completely discharged, and the cleaning agent can be completely immersed in each part of the workpiece, so that each part of the workpiece can achieve good cleaning effect. For the workpiece with complex structure and deep blind hole, the air can also be completely discharged through more than two vacuumizing and exhaust processes. Therefore, the cleaning effect under vacuum is better than that under normal pressure.
点滴入手,降低清洗剂消耗
Start with small drops to reduce the consumption of cleaning agent
清洗剂在清洗过程中的损耗发生在以下环节:使用和储存过程中的自然挥发损失、通风和干燥过程中的排放损失以及蒸馏再生后排放废液的带出损失。由于碳氢清洗剂的沸点超过150℃,在储运和使用过程中的挥发损失较沸点为40℃-70℃的卤代烃清洗剂要小得多。并且碳氢清洗机中全封闭的清洗槽和真空系统设计,使清洗剂的挥发损失减少到低。
The loss of cleaning agent in the cleaning process occurs in the following links: natural volatilization loss in the use and storage process, emission loss in the ventilation and drying process, and the loss of entrainment of waste liquid discharged after distillation and regeneration. Because the boiling point of hydrocarbon cleaning agent exceeds 150 ℃, the volatilization loss during storage, transportation and use is much smaller than that of halogenated hydrocarbon cleaning agent with boiling point of 40 ℃ - 70 ℃. And the fully closed cleaning tank and vacuum system design in the hydrocarbon cleaning machine can reduce the volatilization loss of cleaning agent to a minimum.
为减少抽真空和干燥过程中的排放损失,碳氢清洗机中设计了排气冷凝回收装置,可以将真空系统排气和真空干燥过程中带出的清洗剂中的绝大部分冷凝回收。真空蒸馏再生过程排放的脏污废液中必然会夹带一部分清洗剂,碳氢清洗机中一般采用多段蒸馏再生和废液浓缩排放,将废液中的清洗剂“榨干”后再排放。以上一系列的节省措施,可以使碳氢清洗剂的使用成本几乎降低。
In order to reduce the emission loss in the process of vacuumizing and drying, the exhaust condensation recovery device is designed in the hydrocarbon cleaning machine, which can recover most of the condensation in the cleaning agent brought out during the vacuum system exhaust and vacuum drying. The dirty waste liquid discharged from the vacuum distillation regeneration process will inevitably contain some cleaning agents. The hydrocarbon cleaning machine generally adopts multi-stage distillation regeneration and waste liquid concentration and discharge, and the cleaning agent in the waste liquid will be "squeezed dry" before discharge. The above series of saving measures can reduce the use cost of hydrocarbon cleaning agent almost to a low level.
防患未然,保证
Take precautions to ensure safety
使用碳氢清洗剂替代卤代烃清洗剂,人们担心的是碳氢清洗剂闪点较低易燃的问题。碳氢清洗机除了用真空技术使碳氢清洗剂在清洗机中失去燃烧条件外,还通过使用防爆电机、防爆开关、防火闸门、导热油间接加热、温度自动控制、可燃气体浓度报警、机门自动封闭、电源自动切断及自动灭火等装置确保使用。
When hydrocarbon cleaning agent is used to replace halogenated hydrocarbon cleaning agent, people are worried about the low flash point and flammability of hydrocarbon cleaning agent. In addition to using vacuum technology to make the hydrocarbon cleaner lose combustion conditions in the cleaner, the hydrocarbon cleaner also ensures safe use by using explosion-proof motors, explosion-proof switches, fire gates, indirect heating of heat transfer oil, automatic temperature control, combustible gas concentration alarm, automatic door closure, automatic power cut off and automatic fire extinguishing devices.
I believe that after reading this article, your doubts should be resolved, right? The hydrocarbon cleaning machine can not only improve the cleanliness of the workpiece cleaning, but also recycle the cleaning agent, reduce the cost, and solve the environmental protection problems such as wastewater discharge. You can contact us anytime if you need to use it http://www.jnthcsb.com !