超声波清洗机在进行操作的过程中主要是由超声波信号发生器产生的高频振荡信号通过换能器转化成高频机械振荡并传播到液体中,超声波清洗机在运行时可以在液体中疏密相间的向前辐射并且会产生数以万计的微小气泡,这些气泡在传播过程中的负压区形成、生长,而在正压区迅速闭合,在这种被称之为“空化效应”的过程中,气泡闭合可形成上千个大气压的瞬时高压,连续不断的产生的高压就像无数小“爆炸”不断冲击物体表面,使物体表面及缝隙中的污垢迅速剥落,从而达到清洗目的。
During the operation of ultrasonic cleaning machine, the high-frequency oscillation signal generated by ultrasonic signal generator is transformed into high-frequency mechanical vibration by transducer and transmitted to the liquid. When the ultrasonic cleaning machine is running, it can radiate in the liquid and generate tens of thousands of tiny bubbles. These bubbles form and grow in the negative pressure area during the propagation process In this process, which is called "cavitation effect", bubble closure can form an instantaneous high pressure of thousands of atmospheres. The continuous generated high pressure is like countless small "explosions" constantly impacting the surface of the object, and the dirt on the surface and crevice of the object is rapidly peeled off, so as to achieve the purpose of cleaning.
超声波清洗机在进行制作时主要是采用其成熟的电路设计、进口元器件和的加工工艺制造而成的新一代功率超声清洗设备,在进行操作时其工作可靠效率高,整个设备的输出功率比较稳定,在一定程度上广泛的应用于制药企业玻璃瓶、胶塞、各种滤芯滤网的清洗;金属非金属结构件电镀前的处理;电子、光学、仪表等精密部件的清洗;饰品、贵金属、稀有金属的清洗。
The ultrasonic cleaning machine is a new generation of power ultrasonic cleaning equipment, which is made of its mature circuit design, high-quality imported components and advanced processing technology. In operation, its work is reliable and efficient, and the output power of the whole equipment is relatively stable. To a certain extent, it is widely used in glass bottles, rubber plugs and various filter filters in pharmaceutical enterprises It includes cleaning of metal and nonmetal structure parts before electroplating, cleaning of electronic, optical, instrument and other precision components, cleaning of jewelry, precious metal and rare metal.
超声波清洗设备
Ultrasonic cleaning equipment
超声波清洗机的清洗液温度的选择水清洗液在一定程度上适宜的清洗温度为40-60℃,尤其是在天冷的时候,若清洗液温度低空化效应差,清洗效果也差。因此有部分清洗机在清洗缸外边绕上加热电热丝进行温度控制,当温度升高后空化易发生,所以清洗效果较好。当温度继续升高以后,空泡内气体压力增加,引起冲击声压下降,反应出这两因素的相乘作用。
Selection of cleaning fluid temperature of ultrasonic cleaning machine the most suitable cleaning temperature of water cleaning solution is 40-60 ℃, especially in cold weather. If the temperature of cleaning fluid is low and cavitation effect is poor, the cleaning effect is also poor. Therefore, there are some cleaning machines in the cleaning cylinder on the outside of the heating wire for temperature control, when the temperature rises, cavitation is easy to occur, so the cleaning effect is good. When the temperature continues to rise, the gas pressure in the cavity increases and the impact sound pressure decreases, which reflects the multiplication of these two factors.
超声波清洗机的工艺和清洗液在选择在购买清洗系统之前,应该对被清洗件做明确的分析,明确被洗件的材料构成、结构和数量,分析并明确要的污物,这些都是决定所要使用什么样的清洗方法,判断应用水性清洗液还是用溶剂的先决条件。终的清洗工艺还需做清洗实验来验证。
Before purchasing the cleaning system, the process and cleaning fluid of ultrasonic cleaning machine should be analyzed clearly, the material composition, structure and quantity of the cleaned parts should be clear, and the dirt to be removed should be analyzed and determined. These are the preconditions to decide what kind of cleaning method to use and whether to use water-based cleaning fluid or solvent. The final cleaning process needs to be verified by cleaning experiments.
超声波清洗机只有这样,才能提供合适的清洗系统、设计合理的清洗工序以及清洗液。考虑到清洗液的物理特性对超声清洗的影响,其中蒸汽压、表面张力、黏度以及密度应为显着的影响因素。
Only in this way can the ultrasonic cleaning machine provide suitable cleaning system, reasonable cleaning process and cleaning solution. Considering the influence of the physical properties of the cleaning solution on ultrasonic cleaning, steam pressure, surface tension, viscosity and density should be the most significant factors.