通过式清洗机适用于生产批量大,清洗工作量大的机械制造行业,也广泛适用于交通运输,石水化工,轻工制品,设备维修等行业的中小零件的清洗。下面小编为您讲解通过式清洗机由七大部分组成的详细的内容。
Through type cleaning machine is applicable to the machinery manufacturing industry with large production volume and cleaning workload, as well as the cleaning of small and medium-sized parts in transportation, petrochemical, light industrial products, equipment maintenance and other industries. The following sections will explain the detailed contents of the through type cleaning machine, which consists of seven major parts.
1.机体:
1. Body:
机架由型钢焊接组合而成。钢板制作成的可卸式罩壳,配在机架的各个框架结构上,方便维修时轻便装卸。水箱体内外两层由钢板焊接而成。
The frame is welded and assembled by section steel. The removable cover made of steel plate is equipped on each frame structure of the rack, which is convenient for loading and unloading during maintenance. The inner and outer layers of the water tank are welded by steel plates.
内层与水接触处采用钢板制作,外层由硅酸铝保温A3板制作,中间放有保温材料,可以达到保温的作用。进出料口两端都设有两层聚氨酯挡帘,可以防止清洗液喷出清洗室外。水箱底设计成一定的斜面,便于排除水箱内的积水赃物。另外水箱上还设有进水口、排水口、溢流口、排污门等装臵。
The inner layer is made of steel plate at the contact with water, and the outer layer is made of aluminum silicate insulation A3 plate, with insulation materials placed in the middle, which can achieve the effect of thermal insulation and energy conservation. Two layers of polyurethane curtain are set at both ends of the inlet and outlet to prevent the washing liquid from spraying out of the washing room. The bottom of the water tank is designed as a certain slope to facilitate the drainage of accumulated water and dirt in the water tank. In addition, the water tank is also equipped with water inlet, water outlet, overflow port, sewage gate and other devices.
2.加热与温控系统:
2. Heating and temperature control system:
加热系统采用水用电加热管对清洗液进行加热,数显式温控仪对清洗液温度进行自动控制。清洗液温度可以从室温60℃连续可调(用户可视实际情况自行设定),当清洗液温度加热到设定值时,自动控制系统将关闭加热器;
The heating system uses an electric water heating pipe to heat the cleaning solution, and the digital temperature controller automatically controls the temperature of the cleaning solution. The temperature of the cleaning solution can be continuously adjusted from room temperature to 60 ℃ (the user can set it according to the actual situation). When the temperature of the cleaning solution is heated to the set value, the automatic control system will turn off the heater;
当清洗液温度低于设定值时,加热管将自动加热。配有的液位发令器,可以使水箱保证有足够的水位,使加热器始终埋在水里,起到保护加热器的作用,降预定高度以下时,它便发出报警信号,提醒工作人员及时加水。
When the temperature of the cleaning solution is lower than the set value, the heating pipe will automatically heat. The equipped liquid level transmitter can ensure that the water tank has enough water level, so that the heater is always buried in the water, playing the role of protecting the heater. When it drops below the predetermined height, it will send an alarm signal to remind the staff to add water in time.
3.过滤系统:
3. Filtering system:
在水箱中设有两张插板式滤网,由40目不锈钢滤网制作,设在水泵吸口前,避免水泵吸入块状物和较大体积杂物。
The water tank is equipped with two plug-in filter screens, which are made of 40 mesh stainless steel filter screens, and are installed in front of the water pump suction port to avoid the pump from absorbing lumps and large volumes of debris.
4.喷淋系统:
4. Spray system:
喷淋系统由六排环形喷淋管、喷嘴、水泵以及管道等组成。每组喷淋管由四个方向的(上下左右)喷管构成,喷淋管上设有数个球形喷嘴,可以调节喷射角度,从而保证清洗液多方位喷向预清洗工件,达到方位的清洗机目的。喷淋管路采用镀锌钢管,喷嘴为铜质。
The spray system consists of six rows of annular spray pipes, nozzles, water pumps and pipes. Each group of spray pipes is composed of spray pipes in four directions (up, down, left, right). A number of spherical nozzles are set on the spray pipes, which can adjust the spray angle, so as to ensure that the cleaning solution is sprayed to the pre cleaned workpiece in multiple directions, so as to achieve the purpose of the directional cleaning machine. The spraying pipeline is made of galvanized steel pipe, and the nozzle is made of copper.
5.输送糸统:
5. Transmission system:
输送系统田输送市、输送链、传动链、减速机及工件支撑架等组成。输送系统的动力由电动机输出经减速机降低转速传链轮输送装置。链轮输送带每节设有工件支撑架,以供方便放置预清洗工件。链轮输送带以0.9m/min的速度将工件带入进行清洗等各工段。
The conveying system is composed of conveying system, conveying chain, transmission chain, reducer, workpiece support frame, etc. The power of the conveying system is output by the motor and transmitted to the sprocket conveyor through the reducer to reduce the speed. Each section of the sprocket conveyor belt is equipped with a workpiece support frame to facilitate the supplier to place the pre cleaned workpiece. The sprocket conveyor belt brings the workpiece into each section for cleaning at a speed of 0.9m/min.
6.吹干系统:
6. Drying system:
在距离出料口800mm处设有压缩空气吹干装置,用户自行接入压缩空气,吹干装置将多方位对清洗完毕后的工件进行吹干。
A compressed air drying device is set 800mm away from the discharge outlet. The user can access the compressed air by himself. The drying device will blow dry the cleaned workpieces in multiple directions.
7.电气控制系统:
7. Electrical control system:
由电控箱、低压电器元件、按钮、数显表等组成。电控箱单独设在设备进料端,内装有国产开关、按钮、接触器、继电器等各种操纵、控制、显示元件,方便工作人员进行操作。在设备两端设有急停按钮,方便工作人员处理突发情况。
It is composed of electric control box, low-voltage electrical components, buttons, digital display meter, etc. The electric control box is separately set at the feeding end of the equipment, and is equipped with domestic switches, buttons, contactors, relays and other operating, control and display elements to facilitate the operation of the staff. Emergency stop buttons are set at both ends of the equipment to facilitate staff to handle emergencies.
通过式清洗机所采用的通过式清洗技术采用频率28KHz的超声波进行清洗,由喷淋系统、喷嘴旋转装置、磷化系统、自动温控加热系统、风切吹水系统等组成。以上就是问题的讲解了,更多注意事项来我们网站
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The pass through cleaning technology adopted by the pass through cleaning machine adopts the ultrasonic wave with a frequency of 28KHz for cleaning, which is composed of a spraying system, a nozzle rotating device, a phosphating system, an automatic temperature control heating system, a wind cutting and water blowing system, etc. The above is the explanation of the problem. Please visit our website www.jnthcsb.com for more precautions!