工业式全自动超声波清洗机亦称超声波清洗流水线,是一种的清洗设备,是由多个槽体、多个工序组成,工作流程一般分为上料、喷淋 、超声清洗、漂洗、吸水辊吸水、风刀切液、烘干、下料等多个工序,其中超声清洗可根据不同要求分成粗洗、精洗等环节,具有、、等优点,被广泛应用于各行各业。
Industrial fully automatic ultrasonic cleaning machine, also known as ultrasonic cleaning assembly line, is a professional cleaning equipment composed of multiple tanks and multiple processes. The workflow is generally divided into multiple processes such as loading, spraying, ultrasonic cleaning, rinsing, water absorption roller suction, air knife liquid cutting, drying, and cutting. Among them, ultrasonic cleaning can be divided into rough washing, fine washing and other stages according to different requirements, which has the advantages of high efficiency, environmental protection, and energy saving, and is widely used in various industries.
一、全自动超声波清洗机的工作原理
1、 The working principle of a fully automatic ultrasonic cleaning machine
全自动超声波清洗机是基于超声波的原理进行清洗的。超声波是一种频率高于20000赫兹的声波,具有很强的穿透能力和振动能量。在清洗槽内,高频振荡器产生高频超声波,通过换能器转换成高频机械振动,作用于清洗槽内的清洗液中。清洗液中的微气泡在超声波的作用下迅速振动,并产生强大的冲击力和空化效应,使物体表面和内部的污垢迅速剥落。同时,超声波的震动还能加速化学清洗剂的渗透和反应速度,使清洗效果更佳。
The fully automatic ultrasonic cleaning machine is based on the principle of ultrasonic cleaning. Ultrasound is a type of sound wave with a frequency higher than 20000 hertz, which has strong penetration ability and vibration energy. In the cleaning tank, a high-frequency oscillator generates high-frequency ultrasound, which is converted into high-frequency mechanical vibration through a transducer and acts on the cleaning solution in the cleaning tank. The microbubbles in the cleaning solution rapidly vibrate under the action of ultrasound, generating strong impact force and cavitation effect, causing the dirt on the surface and inside of the object to quickly peel off. At the same time, the vibration of ultrasound can also accelerate the penetration and reaction speed of chemical cleaning agents, making the cleaning effect better.
二、工业全自动超声波清洗机的6大特点
2、 Six major characteristics of industrial fully automatic ultrasonic cleaning machines
1、性:全自动超声波清洗机工作过程中所消耗的能量主要为电能,具有的特点。
1. Energy saving: The energy consumed during the operation of the fully automatic ultrasonic cleaning machine is mainly electrical energy, which has the characteristics of energy conservation and environmental protection.
2、性:采用非接触式清洗,减少了对物件的磨损和损伤,同时减少了水资源的浪费和污水排放。设置循环过滤和回收系统,保证清洗溶液的清洁度,降低生产成本。
2. Environmental friendliness: Adopting non-contact cleaning reduces wear and damage to objects, while also reducing water waste and sewage discharge. Set up a circulating filtration and recovery system to ensure the cleanliness of the cleaning solution and reduce production costs.
3、稳定性:采用PLC工控机程序控制,全自动输送方式,运行平稳快捷。
3. Stability: Controlled by PLC industrial computer program and fully automatic conveying mode, it runs smoothly and quickly.
4、灵活性:各槽清洗时间可以根据需要进行设定和调整。设备具有自我诊断功能,设备运行出现故障时,机器自动停止工作并开始声光报警,并在触摸屏上显示故障可能发生的原因。
4. Flexibility: The cleaning time of each tank can be set and adjusted as needed. The device has a self diagnostic function. When a malfunction occurs during operation, the machine automatically stops working and begins to sound and light an alarm, and the possible cause of the malfunction is displayed on the touch screen.
5、美观性:设备采用全封闭结构,防尘防腐,整体美观大方。
5. Aesthetics: The equipment adopts a fully enclosed structure, which is dustproof and corrosion-resistant, and the overall appearance is elegant.
6、效率性:整机功率强劲,性能稳定,多频率超声波结合,清洗彻底,一步到位。
6. Efficiency: The whole machine has strong power, stable performance, combined with multi frequency ultrasonic waves, thorough cleaning, and a one-step solution.
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