在电子元件的微观世界、医疗器械的无菌要求、汽车零部件的油污处理中，传统清洗方式已难以满足高精度需求。全自动超声波清洗机凭借 "空化效应" 的神奇力量，正掀起一场清洁领域的技术革命。从手机芯片到航空涡轮叶片，这种设备以微米级的清洁精度，重新定义了工业清洗标准。

In the microscopic world of electronic components, the sterile requirements of medical devices, and the oil pollution treatment of automotive parts, traditional cleaning methods are no longer able to meet high-precision requirements. The fully automatic ultrasonic cleaning machine, with its magical power of "cavitation effect", is sparking a technological revolution in the field of cleaning. From mobile phone chips to aviation turbine blades, this device redefines industrial cleaning standards with micrometer level cleaning accuracy.

一、工作原理：看不见的微观清洁大师

1、 Working principle: Invisible micro cleaning master

核心技术

core technology 

超声波换能器：将电能转化为 20kHz 以上的高频振动波

Ultrasonic transducer: converts electrical energy into high-frequency vibration waves above 20kHz

空化效应：声波在液体中产生无数微小气泡，气泡破裂瞬间释放局部高温高压（5000K，1000atm）

Cavitation effect: Sound waves generate countless tiny bubbles in liquid, which instantly release local high temperature and pressure (5000K, 1000atm) upon bubble rupture

机械振动：辅助刷洗结构增强复杂表面清洁效果

Mechanical vibration: auxiliary brushing structure enhances the cleaning effect of complex surfaces

清洗流程

Cleaning process

预洗阶段：自动注入 60℃热水进行初步冲洗

Pre washing stage: Automatic injection of 60 ℃ hot water for preliminary flushing

超声主洗：3 分钟内完成深度清洁（比手工清洗效率提升 8 倍）

Ultrasonic main cleaning: Complete deep cleaning within 3 minutes (8 times more efficient than manual cleaning)

漂洗阶段：三级纯水循环漂洗

Rinsing stage: three-stage pure water circulation rinsing

热风干燥：120℃热风快速干燥，残留湿度 < 0.1%

Hot air drying: 120 ℃ hot air rapid drying, residual humidity<0.1%

二、技术优势：五大维度重塑清洁标准

2、 Technological Advantage: Reshaping Cleaning Standards in Five Dimensions

1. 清洁精度突破

1. Breakthrough in cleaning accuracy

可清除 0.1μm 级污染物（人类头发直径约 70μm）

Can remove 0.1 μ m level pollutants (human hair diameter about 70 μ m)

某手机摄像头模组案例：杂质残留量从 32 个 / 平方厘米降至 0.5 个

Case study of a certain mobile phone camera module: The residual amount of impurities has been reduced from 32 per square centimeter to 0.5 per square centimeter

2. 效率提升显著

2. Significant efficiency improvement

汽车喷油嘴清洗时间从 45 分钟缩短至 8 分钟

The cleaning time for car fuel injectors has been reduced from 45 minutes to 8 minutes

批量清洗时，单台设备日处理量可达 5000 件

During batch cleaning, a single device can process up to 5000 pieces per day

3. 环保节能特性

3. Environmental and energy-saving characteristics

相比化学清洗减少 80% 溶剂使用

Reduce solvent usage by 80% compared to chemical cleaning

某医疗中心数据：年减少危化品排放 12 吨

Data from a medical center: Annual reduction of 12 tons of hazardous chemical emissions

4. 智能控制体系

4. Intelligent control system

触控屏预设 10 种清洗程序（支持自定义参数）

10 preset cleaning programs for touch screen (supports custom parameters)

实时监测清洗液电导率，自动提醒更换

Real time monitoring of cleaning solution conductivity, automatic reminder for replacement

三、应用场景：工业级清洁的破局之道

3、 Application scenario: The breakthrough of industrial grade cleaning

1. 电子元件深度清洁

1. Deep cleaning of electronic components

5G 芯片封装前清洗：去除纳米级氧化物

Pre packaging cleaning of 5G chips: removal of nanoscale oxides

案例：某电子厂采用双频超声波清洗机，产品良率提升 17%

Case: A certain electronics factory adopted a dual frequency ultrasonic cleaning machine, resulting in a 17% increase in product yield

2. 医疗器械灭菌预处理

2. Sterilization pretreatment of medical devices

关节镜清洗：清除缝隙内的骨屑和软组织残留

Arthroscopic cleaning: removing bone debris and soft tissue residue from gaps

数据：某三甲医院使用后，器械抽检合格率从 89% 提升至 99.7%

Data: After being used in a tertiary hospital, the pass rate of equipment sampling increased from 89% to 99.7%

3. 精密机械维护

3. Maintenance of precision machinery

航空发动机涡轮叶片：清除高温积碳

Aircraft engine turbine blades: removing high-temperature carbon deposits

某航空公司案例：清洗周期从 2000 小时延长至 5000 小时

Case study of a certain airline: cleaning cycle extended from 2000 hours to 5000 hours

4. 实验室样品处理

4. Laboratory sample processing

金相试样清洗：确保显微观察清晰度

Metallographic sample cleaning: ensure clarity of microscopic observation

高校实验室应用：实验数据重复性提高 30%

Application in university laboratories: 30% increase in repeatability of experimental data

四、选型与维护：高效运行的关键

4、 Selection and Maintenance: The Key to Efficient Operation

选型要点

Key selection points

频率选择：28kHz 适合粗洗，40kHz 用于精密部件，100kHz 以上实现纳米级清洗

Frequency selection: 28kHz is suitable for rough cleaning, 40kHz is used for precision components, and above 100kHz, nanoscale cleaning can be achieved

功率密度：0.5-2W/cm?（需根据负载调整）

Power density: 0.5-2W/cm? (needs to be adjusted according to the load)

槽体材质：316L 不锈钢抗腐蚀性能最佳

Tank material: 316L stainless steel has the best corrosion resistance

维护指南

Maintenance Guide

每周检查超声波换能器紧固情况

Check the fastening of the ultrasonic transducer weekly

每 200 小时更换清洗液（建议使用专用中性清洗剂）

Change the cleaning solution every 200 hours (it is recommended to use a specialized neutral cleaning agent)

定期校准温度传感器（误差需控制在 ±1℃）

Regularly calibrate the temperature sensor (with an error controlled within ± 1 ℃)

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