超声波清洗设备是一种机电一体的产品,通过压电陶瓷材料做成的超声波换能器将超声频电振荡转变成机械振动,在液体中产生超声波振动进行清洗。利用超声波可以穿透固体物质而使整个清洗介质振动并产生空化气泡,从而达到极高的清洗效果。
Ultrasonic cleaning equipment is a kind of electromechanical product. Ultrasonic frequency electric oscillation is transformed into mechanical vibration through ultrasonic transducer made of piezoelectric ceramic materials, and ultrasonic vibration is generated in liquid for cleaning. Ultrasonic wave can penetrate solid materials to vibrate the whole cleaning medium and produce cavitation bubbles, so as to achieve high cleaning effect.
从其结构来看的话,超声波清洗器可拥有单槽或者多个槽,并配有浸泡系统、循环过滤系统、自动恒温系统抛动系统、超声波清洗系统、慢拉脱水系统、热风烘干系统、密闭气缸门系统、抽风装置等,从而具备齐全的功能。
From its structure, the ultrasonic cleaner can have a single tank or multiple tanks, and is equipped with soaking system, circulating filtration system, automatic constant temperature system, throwing system, ultrasonic cleaning system, slow pull dehydration system, hot air drying system, closed cylinder door system, exhaust device, etc., so it has complete functions.
超声波清洗器在进行使用时是的,主要是因为它使用清洁剂和功能相对较低的功耗,在使用的化学品的超声波清洗系统大多是的。超声波清洗器在运行时对电力运行完全,有没有大马力水泵吸了电一样也有与其他零件的清洗系统。因为他们清洗零件,以便迅速相比其他方法,他们使用更少的电源整体来达到同样的效果。超声波清洗是从开始一个绿色进程结束。清洗液是的环境,可生物降解,。他们使用比其他部位的清洗得不太有效的结果系统功耗要少得多。超声波清洗器属于型清洗机,因为设备采用的是型水溶剂洗涤、纯水漂洗,不会对环境造成污染。
The ultrasonic cleaner is environmentally friendly when used, mainly because it uses environmentally friendly cleaners and relatively low power consumption. Most of the ultrasonic cleaning systems of chemicals used are non-toxic. When the ultrasonic cleaner is running, it runs completely on electricity. Whether there is a high-power water pump sucking electricity, there is also a cleaning system with other parts. Because they clean parts quickly, they use less power as a whole to achieve the same effect than other methods. Ultrasonic cleaning is from the beginning to the end of a green process. Cleaning fluid is a safe environment, biodegradable and non-toxic. They use less effective cleaning than other parts, resulting in much less power consumption. The ultrasonic cleaner is an environmental friendly cleaning machine, because the equipment adopts environmental friendly water solvent washing and pure water rinsing, which will not pollute the environment.
超声波清洗器的破坏污物和清洗件表面的吸附,在进行操作时会在另一面能够引起污物层的疲劳破坏而被驳离,气体型气泡的振动对固体表面进行擦洗,污层一旦有缝可钻,气泡立即“钻入”振动使污层脱落,由于空化作用,两种液体在界面迅速分散而乳化。当固体粒子被油污裹着而粘附在清洗件表面时,油被乳化、固体粒子自行脱落,超声在清洗液中传播时会产生正负交变的声压,形成射流,冲击清洗件,同时由于非线性效应会产生声流和微声流,而超声空化在固体和液体界面会产生高速的微射流。
The ultrasonic cleaner destroys the dirt and the adsorption on the surface of the cleaning part. During operation, it will cause the fatigue damage of the dirt layer on the other side and be removed. The vibration of gas bubbles will scrub the solid surface. Once there is a crack in the dirt layer, the bubbles will immediately "drill in" and vibrate to make the dirt layer fall off. Due to cavitation, the two liquids will be rapidly dispersed and emulsified at the interface. When the solid particles are wrapped by oil and adhere to the surface of the cleaning part, the oil is emulsified and the solid particles fall off by themselves. When the ultrasonic propagates in the cleaning liquid, it will produce positive and negative alternating sound pressure, form a jet and impact the cleaning part. At the same time, due to the nonlinear effect, it will produce sound flow and micro sound flow, while ultrasonic cavitation will produce high-speed micro jet at the interface between solid and liquid.
超声波清洗器各指标参数如何选择:
How to select each index parameter of ultrasonic cleaner:
不同的清洗物件因为材质不同,污染程度也不同,可以针对不同的清洗物件调整时间的长短。
Because different cleaning objects have different materials and different pollution levels, the length of time can be adjusted for different cleaning objects.
不同的清洗物品和清洗目的要用的清洗液要求不同,一般清洗液粘度低的清洗效果理想
Different cleaning objects and cleaning purposes require different cleaning fluids. Generally, the cleaning effect of low viscosity cleaning fluid is ideal
在清洗小零件物品时,常使用网篮,由于网眼要引起超声衰减,要特别引起注意。当频率为28khz时使用10mm以上的网眼为好。
When cleaning small parts, the basket is often used. Because the mesh will cause ultrasonic attenuation, special attention should be paid to it. When the frequency is 28kHz, it is better to use a mesh of more than 10mm.
超声波频率的大小,直接影响到清洗样品的洁净度,超声波清洗器频率从28kHz到100kHz之间,在使用清洗液时由空穴作用引起的物理清洗力显然对低频有利,一般使用28-40kHz左右。对小间隙、狭缝、深孔的零件清洗,用高频(一般40kHz以上)较好。对钟表零件清洗时,可用100kHz。
The ultrasonic frequency directly affects the cleanliness of the cleaning sample. The frequency of the ultrasonic cleaner is between 28kHz and 100kHz. When using the cleaning solution, the physical cleaning force caused by the action of holes is obviously beneficial to the low frequency. Generally, it is about 28-40khz. For parts with small gap, slit and deep hole, high frequency (generally above 40KHz) is better. When cleaning clock parts, 100kHz can be used.
清洗一般污渍的清洗物件,可以调一点温度即可清洗干净;对于重油污的清洗物件,一般可以调到50℃即可清楚污渍。由于超声波清洗器在工作时会产生大量的热量,如需对温度有特殊要求,需温度恒定,切记,不要为了恒温效果,在仪器工作时往清洗槽内注入冰水或者冰块!!
For cleaning objects with general stains, you can adjust the temperature a little to clean them; For the cleaning objects with heavy oil stain, it can be adjusted to 50 ℃ to clear the stain. Since the ultrasonic cleaner will generate a lot of heat during operation, if there are special requirements for temperature, the temperature should be constant. Remember not to inject ice water or ice cubes into the cleaning tank for the purpose of constant temperature effect!!
要知道清洗效果≠功率大小,
超声波清洗设备优势用小功率,花费很长时间也没有清楚污垢。而如果功率达到一定数值,很快便将污垢去除。因此要按实际使用情况选择超声功率。
To know the cleaning effect ≠ power, ultrasonic cleaning equipment has the advantage of low power, which takes a long time and does not clear the dirt. If the power reaches a certain value, the dirt will be removed soon. Therefore, the ultrasonic power should be selected according to the actual use.