由于滚动轴承自身结构的特殊性,所以滚动轴承清洗是相当困难的,滚动轴承(rollingbearing)是将运转的轴与轴座之间的滑动摩擦变为滚动摩擦,从而减少摩擦损失的一种精密的机械元件.滚动轴承如果洗不干净,后果将是很严重的.如果轴承内附有铁屑、毛刺、灰尘等异物进入,将使轴承在运转时产生噪声与振动,甚至会损伤滚道和滚动体,并且直接影响与之相配的主机设备质量。所以,在安装轴承前,必须确保表面的清洁。
Due to the unique structure of rolling bearings, cleaning them is quite difficult. Rolling bearings are precision mechanical components that convert the sliding friction between the running shaft and the shaft seat into rolling friction, thereby reducing friction losses. If rolling bearings are not cleaned thoroughly, the consequences will be very serious. If foreign objects such as iron shavings, burrs, and dust enter the bearing, It will cause noise and vibration of the bearings during operation, and even damage the raceway and rolling elements, directly affecting the quality of the matched host equipment. So, before installing the bearings, it is necessary to ensure the cleanliness of the surface.
为此,近年来国内外都把清洁度作为考核轴承质量的重要指标之一。传统的清洗方法是用煤油直接冲洗,缺点是清洗成本很高。尽管影响轴承清洁度的因素很多,但据行业内分析,高效的清洗设备是一大关键,理想的轴承清洗机应满足五个方面,即清洗效果好、清洗效率高、经济成本低、通用性广、不污染环境。而高温高压清洗机这种新型清洗设备完全可以满足这些要求。能满足如上条件的只有近年来市场面上推行较为主流的碳氢环保清洗设备.
Therefore, in recent years, cleanliness has been regarded as one of the important indicators for evaluating bearing quality both domestically and internationally. The traditional cleaning method is to rinse directly with kerosene, but the disadvantage is that the cleaning cost is high. Although there are many factors that affect the cleanliness of bearings, according to industry analysis, efficient cleaning equipment is a key factor. An ideal bearing cleaning machine should meet five aspects: good cleaning effect, high cleaning efficiency, low economic cost, wide versatility, and no environmental pollution. The new type of cleaning equipment, such as high-temperature and high-pressure cleaning machines, can fully meet these requirements. The only ones that can meet the above conditions are the mainstream hydrocarbon environmentally friendly cleaning equipment that has been implemented on the market in recent years
碳氢化合物清洗机清洗滚动轴承的工艺路线如下:送料、第一次加入碳氢溶剂,二次真空干燥,滤干,一次防锈,二次防锈。
The process route for cleaning rolling bearings with a hydrocarbon cleaning machine is as follows: feeding, adding hydrocarbon solvents for the first time, secondary vacuum drying, filtering, primary rust prevention, and secondary rust prevention.
波达碳氢化合物清洗机对滚动轴承进行了清洗试验,效果如下:清洁度比原来吊式浸洗提高数倍。例如:7511轴承由每套39.8毫克杂质经清洗后降为7.6毫克。207轴承噪声由55.1分贝降为51.5分贝,清洗效率也提高了数倍,还大大节省了劳动力,并减轻了劳动强度。
The Boda hydrocarbon cleaning machine conducted cleaning tests on rolling bearings, and the results are as follows: the cleanliness is several times higher than the original hanging immersion cleaning. For example, the 7511 bearing is reduced from 39.8 milligrams of impurities per set to 7.6 milligrams after cleaning. The noise level of the 207 bearing has been reduced from 55.1 decibels to 51.5 decibels, and the cleaning efficiency has also increased several times. This has greatly saved labor and reduced labor intensity.
综上所述,我们可以看出碳氢化合物清洗机在投入对机械五金行业等诸多零件使用以后,从工艺指标上来看,清洗的效果十分理想。
In summary, we can see that after being used in many parts such as the mechanical and hardware industry, the cleaning effect of hydrocarbon cleaning machines is very ideal in terms of process indicators.
艺流程: 上料--超声清洗--吹干--喷淋冲洗1--喷淋冲洗2--吹干--烘干--下料
Process flow: loading - ultrasonic cleaning - blow drying - spray washing 1- spray washing 2- blow drying - drying - discharge
适用范围:轴承及机械零部件等
Scope of application: Bearings and mechanical components, etc
滚动轴承碳氢化合物清洗机产品特点: 本系统是根据轴承及机械零部件行业特点专门设计,主要用于零部件清洗处理,网带输送能满足零部件清洗要求,循环过滤系统使清洗液经常保持清洁状态,使工件更干净。
Product features of rolling bearing hydrocarbon cleaning machine: This system is specially designed based on the characteristics of the bearing and mechanical parts industry, mainly used for component cleaning and processing. The mesh belt conveyor can meet the requirements of component cleaning, and the circulating filtration system keeps the cleaning solution in a clean state, making the workpiece cleaner.
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This article is a friendly contribution from the hydrocarbon cleaning machine. For more related knowledge, please click: http://www.jnthcsb.com Sincere attitude. We will provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Stay tuned